When designing modern battery cabinets, why do busbar specifications make or break system performance? A 2023 Energy Storage Safety Report revealed 43% of thermal incidents originated from poorly designed current-carrying components. Let's decode how these copper/aluminum conductors impact everything from energy density to operational safety.
Imagine a solar storage facility humming with energy, suddenly engulfed in flames. Loose busbar connections creating an 85°C hotspot, compounded by BMS communication loss – this deadly duo accounts for 62.7% of thermal runaway incidents according to 2023 NREL data. Why do supposedly "smart" energy systems still succumb to such preventable failures?
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