As global energy storage deployments surge past 120 GW capacity, battery cabinet composite materials have become the linchpin preventing thermal runaway. Did you know 63% of ESS fires originate from inadequate cabinet thermal management? This glaring statistic exposes a critical industry blind spot – traditional metal alloys simply can't meet the dual demands of lightweighting and thermal stability.
When ambient temperatures hit 50°C in Saudi Arabia last summer, air-cooled thermal management systems faced unprecedented challenges. Why do these systems lose 18-22% efficiency at peak loads, according to 2023 ASHRAE data? The answer lies in fundamental design limitations that we'll dissect through industrial case studies.
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